Record fault repairs and maintenance work, including the fault phenomenon, troubleshooting method, and maintenance performed. Registration on or use of this site constitutes acceptance of our Privacy Policy. Continue with Recommended Cookies. Low-Volume Rapid Injection Molding With 3D Printed Molds, Industry Perspective: Education and Metal 3D Printing. There are two types of origin switches: proximity switches and mutual switches (magnetic switches). Information responses 100 Continue The project file was written on a newer version of CLICK software. It is a multi-platform aesthetic laser device that utilizes Nd:YAG, Intensed Pulsed Light and Er:YSGG laser technology. This helps to identify and address any hidden issues in a timely manner, and effectively ensure the stability and integrity of the equipment. The program download was not completed. Laser OverCurrent:This error indicates a possible hardware malfunction that affects the laser diodes. Our preconfigured tool packages save you time in the selection of suitable tools. When a Xeo system goes down, it can be a nightmare for the business owner. RE: bystronic 3015 laser cuts and then pauses krugtech (Industrial) 13 Mar 14 14:43 i don't know the codes but the ultrapack filter can cause something like this. This is a fairly common problem. (Pull-down menu: Setup > Battery Backup Setup). Bystronic software digitalizes and connects your entire company in order to optimally control your production. Most equipment users often focus only on maintaining the equipment itself and overlook the maintenance of peripheral equipment. In most cases it is the diodes but there are other times where it could be other issues, so a more thorough examination is necessary for correct diagnosis and repair. We have more than 3,500 employees and interns in over 40 locations across the entire world. Phone Regular cleaning and maintenance of the dust removal equipment must be carried out in strict accordance with regulations to ensure the effectiveness of dust removal. CH2 on the analog I/O module in Check whether the output graphic size is the same, the changes of Z-axis height position and make corrections of files, etc. VDC input. open circuit. Provide the correct nominal voltage of 24VDC. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Error Code Dec Error Code String Error Description x00000000 -4294967296 Success 0x00000001 -4294967295 ERROR_INVALID_FUNCTION 0x0000007B -4294967173 We offer a range of accessories such as the N2 generator, the grid cleaner or cutting with MixGas. Therefore, the laser tube does not emit light mainly from several aspects of the laser tube laser power supply water circulation system and the light output signal. Then we are the right partner. training.es@bystronic.com. When measuring the voltage of pins 7 and 20, do not follow the pre-adjustment or the DC voltage as about 4 to 5V at the beginning, follow the normal signal (low-level conduction) according to the pre-adjustment or start at 1 to 3v. Oil should be changed at regular intervals, especially turbine oil and vacuum pump oil. Whether you own a computer, smartphone, or smart television, you cannot always have a problem-free experience. A CLICK PLC system can support up to 8 I/O modules. M1, M30, M60 Other stop codes M3, M4 S Turn spindle clockwise or counterclockwise M5 Stop spindle G96 D S Constant surface speed mode (foot/minute or meter/minute) with top speed G97 RPM mode M7 Turn mist on M8 Turn flood on M9 Turn all coolant off F Set Feed Rate S Set Spindle Speed T Select Tool open circuit. 3. It can also be adjusted appropriately according to the processing requirements of customers. The code you entered has either expired or is invalid. The future of sheet processing lies in networked, intelligent production. According to the conduction of pins 4 and 13 of the 25-pin laser tube insert,if it can be connected, it indicates that the water protection signal is normal, if it cannot be connected, the water protection can be checked. Please let us know here why this post is inappropriate. We are here for you! The analog I/O module in I/O7 They are all determined according to the actual situation, from simple to deep. Upgrades: The Bystronic Service ensures regular upgrades or retrofits of your Bystronic systems. Based on the equipments structure and processing principle, maintenance can be divided into four parts: peripheral equipment maintenance, machine bed and control maintenance, laser generator and high-pressure part maintenance, and process control maintenance. The consent submitted will only be used for data processing originating from this website. The analog I/O module in I/O3 I/O8 position senses burnout or Click Here to join Eng-Tips and talk with other members! If you opt for pirate parts, you end up with higher total costs. The 360 Customer Advisor analyzes the strengths and risks to your production planning: Bystronic Service brings clarity in the planning of your downtimes. The analog I/O module in I/O4 Please let us know here why this post is inappropriate. I/O8 position senses burnout or Find the center point and adjust the X, Y axis position according to the actual shift direction. My mail slonandroid@gmail.com Similar Threads: Need Help!-bystronic BL1000; Bystronic; Bystronic; BYSTRONIC LASERS; Bystronic Waterjet; Last edited by Service enginee; 04-24-2011 at . Therefore, regular measurement of equipment grounding resistance is necessary. VERY IMPORTANT!- do not blow out the electronics while the power is on! I/O3 position senses burnout or The PLC scan time excedded the watchdog timer setup. Required fields are marked *. Fast to the desired quality: Certified training courses ensure the safe and efficient use of your machines. 4. I/O3 position senses burnout or CH1 on the analog I/O module in Jeroen van de Berg We are very pleased that we decided to extend the fast-progamming with Tensor to out flame-cutter. In addition to the requirements for a conventional pneumatic system, the external optical path lens of a laser cutting machine is typically protected by compressed air. By far the most common error we consistently encounter iserror code 79. If the problem remains, connect the CLICK software to the PLC and check the System Configuration. https://www.youtube.com/watch?v=ORE-aUJXYE0&t= Low-Volume Rapid Injection Molding With 3D Printed Molds, Industry Perspective: Education and Metal 3D Printing. Troubleshooting tips. I/O4 position senses burnout or All of our equipment is Tested & Inspected for complete functionality. Call for best prices 305-447-2526. position is missing external 24 After installation, we ensure a long life and the value retention of your machine as well as the safety of your employees. Use the Search box to find this version. When it was founded, the company specialized in glass processing. At Bystronic, our specialists are happy to help you, Bystronic Deutschland GmbH Privacy Policy|Terms & Conditions | HTML Sitemap. Replace the battery (ADC part #: D2-BAT-1). For our common triple beam expander, it is better to adjust the beam diameter of the beam expander to 13-14mm. Teams. broken. Doing so will increase the average time between failures and improve the equipments utilization rate. The startup Kurago represents a new generation of engineers in the Basque Country. The 24V power supply is broken, the board and the display panelconnection cableis broken. 1 Optical structure diagram of Bystronic laser cutting machine. info.de@bystronic.com, Fast, flexible, and precise: Smart machines for laser cutting, Productivity & efficiency: Optimize your laser cutting system with laser automation, Smart, intuitively operable, and strong: Press brakes for any need, Productivity & efficiency: Optimize your press brakes, Flexible, powerful, and fast: More efficient cutting processes for greater profit, The Software to enable the digitalization at sheet metal companies. This problem is generally caused by the looseness of the carriage slider under the condition of long-term high-speed operation. position is missing external Heres how they work: If you are encountering any of these error codes, we can help. Do you hear a crackling sound when you turn on the machine? At Apex Medical Lasers, we fix a lot of Syneron laser equipment. Remove any excessive I/O modules. I am constantly thinking, reading, and writing about these subjects, constantly striving to stay at the forefront of my field. CH4 on the analog I/O module in open circuit. If there is a problem with the motor cable, it is best to replace all of them, not just one or two of them. Close this window and log in. 200s: Success codes returned when browser request was received, understood, and processed by the server. Check if the board driver is installed, whether the USB or network cable is plugged in, the USB or network cable is bad, the adapter board is broken, or the board is stuck. Any help with bystronic hello I can help you with any problem with yours bystronic laser machine. Self-cooled water chiller does not have the problem of insufficient cooling capacity. Join your peers on the Internet's largest technical engineering professional community.It's easy to join and it's free. To increase the cutting efficiency of the laser machine, read the manual carefully before creating programs. Correcting the parameters of the galvanometer again can solve the problem of incorrect cutting size of the cutting machine. The gas flow direction is consistent with the cavity axis, allowing for effective cooling of the axial flow gas, and optimizing the energy conversion process in the cavity. Whether it is a water protection leak that causes the laser power supply to short circuit (such as the JGHY12570 water protection position is installed on the side, which is just above the laser power supply), whether 107 water pump is short, and the indoor open circuit is too small. Stay up to date with the latest advancements in Medical Equipment Technology & Product Promotions! Postprocessor Bystronic Laser Cutting Machine: Maintenance Guide. Thanks to our decentralized logistics, you benefit from high availability and fast delivery times. The Bystronic laser machine also requires independent equipment grounding for safety design and to ensure the stability of the distance sensing of the cutting nozzle during cutting. service.es@bystronic.com, E-mail G - M-Code List and Syntax: M09 Status Message Display M09 allows operator to display a programmable custom status message on the Status Message Display window, with custom background color and flashing enable ON/OFF. The analog I/O module in I/O4 To which you can exceed the expectations of your customers in the near future. Common 300 error codes we encounter for the Xeo laser are. The Bystronic name is a combination of the names of its three founders: Byland, Schneider, and Trsch. CH4 on the analog I/O module in Over time, impurities in the gas or pipeline can cause the gas pressure reducing valve to become blocked. If the water, power, and these two signals are normal, it can generally be determined that the laser tube is faulty. Employment Opportunity / RFQ (Request for Quote). open circuit. There's no need to nag me every 6 months, Chris Krug http://krugtech.com/ The light intensity is not enough. Replace the sensor if it is Machinery Manual, Brochure / Photo Archives, SolidCAM for SolidWorks and SolidCAM for Inventor, Mechanical Calculations/Engineering Design, Mass finishing equipment/media/strategies, 80/20 TSLOTS / Other Aluminum Framing Systems, General CNC Plasma / Oxy Fuel Cutting Machines, Plasma, EDM / Other similar machine Project Log, Laser CO2 Tubes, Diodes, RF and Power Supplies, Printing, Scanners, Vinyl cutting and Plotters, Commercial Products / Manufacturers Support Forums, Machine Controllers Software and Solutions, General CNC (Mill / Lathe) Control Software (NC), Additive Manufacturing / 3D Printers and 3D Scanners, General 3D Printer / 3D Scanner Discussion, 3D Printing / Scanning Software and Hardware, Metalworking- / Woodworking Tooling / Manual Machining, Musical Instrument Design and Construction, CNCzone.com-CNC Machines, CadCam ,Classifieds, Metalworking,Woodworking, If this is your first visit, be sure to To which you can exceed the expectations of your customers in the near future. Battery voltage is too low to retain data in the SRAM. It should be emphasized, however, that even though the equipment has its own filtering device, there are still requirements for the users compressed air source. open circuit. When an Error or a Warning occurs, the Error Code is stored in the system data register SD1. The laser cutting machine cannot be started until the chiller problem is resolved, making the chillers stability crucial to the equipments overall state. If you own a Samsung television experiencing issues, we will discuss how Sometimes the light deviation is caused by the deformation of the guide rail. Our web shop also offers you the opportunity to order spare parts around the clock. [ERROR_INVALID_FUNCTION (0x1)] Error Code 2: The system cannot find the file . With us as your service partner, you can concentrate on your business, serving your customers on time and with superior quality. The light output signal includes a PWM light output signal, a water protection signal, and a door switch signal provided by the board. Theory and practice: We offer you a wide range of training courses based on a combination of theoretical and practical exercise units. CH3 on the analog I/O module in open circuit. CH1 on the analog I/O module in position is not functioning. position is missing external 24 Usually, if the chiller malfunctions and triggers an alarm, such as a temperature or flow alarm, the high voltage is automatically cut off, and the laser is turned off. It may be because of the Z-axis feed motor problems, driver problems, bearings, foreign material jams, etc. Synchronous wheel screws are loose, the motor wire is broken, the motor is broken, the driver, voltage is abnormal, etc. Download and try. ii PREFACE This manual describes the programming procedures for the laser machine. This ebook covers tips for creating and managing workflows, security best practices and protection of intellectual property, Cloud vs. on-premise software solutions, CAD file management, compliance, and more. It may also be caused by poor contact of the motor cable of the cart, the small driver current, the broken driver or motor. This makes on-site maintenance more convenient and prevents equipment shutdown and extended maintenance cycles due to lack of spare parts. 5) The parameters of making thetemplate are not adjusted properly, such as acquaintance ratio, etc. broken. The origin switch is broken, or may be nosettingon the panel. 344 0 obj <>/Filter/FlateDecode/ID[<33AAC14F43BBE841A3D09AA91D515321>]/Index[331 21]/Info 330 0 R/Length 73/Prev 748933/Root 332 0 R/Size 352/Type/XRef/W[1 2 1]>>stream If the shaft does not move during processing, the driver is usually broken, or the transmission mechanism may be loose. In this case, the CLICK PLC initializes the data in the SRAM automatically. If you found 3 fuses blown in the drives I would shut the machine down and thoroughly blow out the cabinet and drives with air. The melted material is then burned or blown away by the auxiliary gas to form a slit. During the laser cutting process, a significant amount of industrial dust is produced. The flagship of Bystronics laser cutting systems is now available with 20 kilowatts of laser power and optimized cutting process. Replace the sensor if it is We have received your request and will respond promptly. The trolley cannot be adjusted, and the problem can only be solved by adjusting the feed active shaft. ABB Library is a web tool for searching for documents related to ABB products and services. Maximum Up-time, Minimum BS. By joining you are opting in to receive e-mail. Application of Laser Cutting Technology in Automotive Industry. +34 91 654 48 78, E-mail Firma Forga BV in Gaanderen This problem is generally because the car motor is not powered on, and the laser head can be easily pushed by hand when the car is turned on. All manufacturers have strict standards for gas purity, as shown in Table 1: Table 1 Gas purity index of laser cutting machine. Power down the unit, let it run the self-test. endstream endobj 332 0 obj <. If closing the warning doesnt help, power down the system and then do a fresh reboot. The light output control of the glass tube mainly includes a laser tube, a laser power source, a water circulation system and a light output signal. 2FA_FAILED. First,observe the signal stability, including the light signal and the chiller signal, and then see if the potentiometer has a bad contact, and finally check whether the power supply is broken. If the compressed air contains too much water and oil, the filter elements lifespan will be greatly shortened. Already a Member? Bystronic has development and production locations in Germany, Italy, China, and the United States. This is an electrical malfunction. Have recently installed a Bystronic 2000 bystar 3015 laser.I have an error( DRIVES NOT READY).Does anyone know the message means? I need informatin about the CNC code for bystronic laser cutting; in my company i programer a mitsubishi laser cutting, but the company that we will fabric sent us the code for bystronic laser.So I try to pass your code to a code that understands our machine. Shane. If you ask me to do something, I will do it. I/O7 position senses burnout or I/O5 position senses burnout or Already a member? For Baishan and YAKO stepping drives, in the case that the DC power supply is normal and the motor line is disconnected, if the indicator light of the driver is not on, it can be directly judged as a driver failure. Check whether the emergency stop pops up, whether the external circuit is connected, and whether the internal circuit breaker is closed. The electric cabinets door should be opened as little as possible because dust and metal powder in the air can fall onto the printed circuit board or electrical connector, causing the insulation resistance between components to drop, leading to failure or even damage. CH1 on the analog I/O module in For laser cutting machines, its necessary to keep spare parts in stock, such as lenses, nozzles, ceramic rings, and other wearing parts, according to the actual situation. Regularly check the status of the cutting head lens and cutting nozzle and clean or replace them promptly. I/O2 position senses burnout or If the signal is not normal, it indicates a board problem or a circuit problem. Connect the CLICK software to the PLC and check the maximum PLC scan time and the watchdog timer setup. For more complex tasks, we can design any special tool according to your requirements. hbbd``b`+)hI@H0*XQ@|>R,Sb} L@00b%3L ` K If this phenomenon causes errors, you can replace a mold. As a result, laser cutting technology has evolved into a modern cutting tool. The machining time and cuttinglength is also presented,. First, the step distance of the feeding axis = the measured length * the original step distance / the true length (the set feeding length). again, replace the analog I/O module. The sub-processor contains a firmware version which does not match the main processor. In the case that the basic optical path, the optical path of the over-expanding mirror and the dynamic focal length are well adjusted, but the light spot is still thick, at this time, the distance between the two lenses of the expander must be adjusted. I/O8 position senses burnout or By connecting your systems, we can provide you an optimized, proactive service, tailored to your current needs. The unsealed slider is loose, the belt is loose, the belt timing wheel is eccentric, the curvature value is too large, the corner speed is fast, and the lens is not tightened . 28700 San Sebastin de los Reyes, Madrid The analog I/O module in I/O8 Among other things, this enables faster analysis and troubleshooting through remote support. This usually happens when your theme or plugins cause errors to be printed in the program's output due to errors in their code or a conflict with another plugin, theme code, or even WP Migrate DB Pro itself. Its a system worth promoting. Bystronic software digitalizes and connects your entire company in order to optimally control your production. position is missing external 24VDC input. There's no need to nag me every 6 months, Chris Krug http://krugtech.com/ We and our partners use cookies to Store and/or access information on a device. Forga BV hs been a satisfied customer for over 10 years. The reason for the failure is that the 48V switching power supply is broken or self-protected. By visualizing the current and historical machine data, you get full transparency and can thus make data-based decisions. However, it is rare to occur the circumstance of step missing because the motor is broken. Quick configuration Download the necessary files for the Bystronic bystronic-en.exe Bystronic's automation solutions guarantee optimum utilization and maximum reliability in unmanned operation. Replace the sensor if it is Check the wiring for CH2. Have a go and find out how Tensor will allow you to generate the NC-program. open circuit. The lifting cylinder has been moved by hand. document.getElementById("ak_js_2").setAttribute("value",(new Date()).getTime()); Hi, I'm Shane, the founder of MachineMfg. If our customer doesnt supply us with a DXF-file, we can draw up our parts in Tensor very easily. Reach me at, Laser Cutting Machine Troubleshooting: 63 Problems and Solutions, Metal Laser Cutting Machine User Guide: Expert Tips & Tricks, The Ultimate Guide to Fiber Laser Cutting Machine, Tube Laser Cutting Machine: The Ultimate Guide, Laser Cutting Quality Control (With Proved Solutions), 13 Laser Cutting Machine Maintenance Checklist. Our experts are here to help with a quick response within 24 hours. Follow instructions below: 1. If the motor itself is operating normally, you need to measure the motor coil. You can turn it off for ten minutes and then turn it on again. We will help you realize your vision of a networked production environment. Bad Coupler:From time to time, we get calls on this type of eMax error code, which sounds more alarming than it is. Leakage Fault:This error code has absolutely nothing to do with water or coolant leaking. Learn more about Teams 4. Refurbishment: Is your Bystronic system getting old? We offer you a general overhaul, repair or retrofitting and upgrading of the entire machine. Reach me at, Bystronic Laser Cutting Machine: Maintenance Guide, Metal Laser Cutting Machine User Guide: Expert Tips & Tricks, The Ultimate Guide to Fiber Laser Cutting Machine, The Ultimate Guide to Fiber Laser Cutting, How to Choose Fiber Laser Cutting Machine? open circuit. Free shipping for many products! Have recently installed a Bystronic 2000 bystar 3015 laser.I have an error( DRIVES NOT READY).Does anyone know the message means? A revolutionary new software solution for achieving end-to-end operational excellence for the sheet metal processing industry, more power for laser cutting systems, and a faster, more flexible press brake that takes productivity to the next level, will be presented at the Bystronic Booth B6341 at FABTECH 2022, from Nov 8 to 10 in Atlanta, Georgia. Av. Bystronics laser machine consists of several components, including the bed, exchange table, electrical control cabinet, laser generator, laser control cabinet, loading and unloading device, and more. 351 0 obj <>stream The data in the SRAM is lost if the CLICK PLC is powered off for long enough for the capacitor to discharge. Please review your order entry. CH4 on the analog I/O module in High-quality bending tools unleash the full potential of your bending system. The reverse direction of the origin is usually caused by the short circuit of the switch coil, replace it can solve the problem. 1. Click Here to join Eng-Tips and talk with other members! open circuit. Your email address will not be published. Maintenance of Bystronic CO2 laser cutting machine According to the structure and processing principle of the equipment, the maintenance can be divided into four parts: peripheral equipment, machine bed and control, laser generator and high pressure part maintenance, and process control. The Redistributable is available in the my.visualstudio.com Downloads section as Visual C++ Redistributable for Visual Studio 2019 (version 16.7). document.getElementById("ak_js_2").setAttribute("value",(new Date()).getTime()); Hi, I'm Shane, the founder of MachineMfg. The specific manifestations of such faults on the equipment are generally: (2) The laser head moves abnormally during operation, including stagnation, jitter, etc. Maintaining a laser cutting machine is a necessary measure to ensure the long-term maintenance or comprehensive recovery of the equipments processing capacity (efficiency and accuracy) and to maintain its use value. Seems like laser dont know, is shutter open or closed position. Furthermore, its essential to keep the random data, installation software, and parameter backup disk. 0 Check the wiring for CH1. The watchdog timer was excedded while executing an Interrupt Program. Close this window and log in. In Control Tool, activate the Z motor up (or down) and visually check that the Z-motor and gear (lead screw) rotate together, There may be a circuit breaker not working correctly which could lead to electric shock if not fixed. BySoft Suite Smart Factory Networked sheet processing of the future We will help you realize your vision of a networked production environment.
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