Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. . Allow the cart to air dry or dry in the sun completely. They are put on with two sided tape. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Thanks for the compliment on the site. These screws are located on the front of the vehicle, near the bottom. The first two numbers of the serial number is the year of your Club Car golf cart. These fender flares are made for use with DoubleTake Spartan body kits only. I am a newbie to golf carts and to the forum. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. . Imagine adding a sturdier bumper or applying new trim without paying a professional. One way is to use a golf cart lift. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. - Tinted full front windshield that folds down. It's pretty easy to remove a Club Car Body. Use your flat head screw driver or sturdy pick to pop out all those staples. Just rebuilt the carb. Here's a couple diagrams that show all the bolts and mounting points. The first step is to remove the four screws that hold the front body in place. Free shipping for many products! You can also email us at Support@GolfCartGarage.com. Spin-on type filter with gasket. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Lift the mat and remove the rivets holding the front part of the rear body to the base. All Rights Reserved. Sand it in smoothly and repaint if needed. My name is Ernie Lo and I'm an avid golf fan! These screws are usually located in the corners of the body. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. . Multiple coats may be needed to get the desired shade. Join Date: Jul 2014. Remove the fuel line and vent tube from the tank. Atlantic Beach, NC 28512. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. A golf cart lift is a device that raises and lowers the golf cart. The pictures were a great help, Thank you! Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Loosen the four bolts in the front and back using a T-30 bit. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. Thanks. These bolts are usually located in the corners of the chassis. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Black club car body. Remove the rear wheel of the golf cart. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank A golf cart lift kit is a device that raises and lowers the golf cart. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Planned to pull the tank and saw the great info here. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. Part Number: EN44-040 SP33-014 - Stationary Contact, BO The outside crack I grind out and repair with fiberglass. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. New. Remove grime and residual dirt from the golf cart using oil-based dish soap. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Wait 10 to 15 minutes. Do you want to add new side trim to your golf cart? This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Assuming your 99 is like the older DS's, there really isn't too much to it. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Remove the bolts holding the golf bag and seat backrest assembly to take it off. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work Reconnect power. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Let us know if you have any questions. Use this information at your own risk. New Trojan 48 Volt Batteries with Charger. AU $1,505.83 + AU $385.05 postage. selector panel. Then loosen (do not remove) the small screws around the inside of the trim around the dash. Once the screws are removed, the bumper can be pulled off of the cart. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. connected to the forward/reverse switch. 407 Atlantic Beach Causeway, Suite 2. Check the instructions on the paint to find out the ideal drying time. Inspections are by appointment only. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Rough it up so it will have something to grab to. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. GCT108152. One way to do this is to add more torque to your golf cart. These screws are located on the front of the vehicle, near the bottom. Second, you need to remove the old body and install the new one. Most likely the LED is burnt out and you will need to buy a new fixture. Remove the negative cable from your battery. Drain fuel from the carburetor drain screw with a pan. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Once you get the windshield off it is pressed in along the top. Once the screws are removed, you can pull the old body off the cart. Required fields are marked *. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. That's it! We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. Do It Yourself prices on Golf Cart Parts and Accessories! Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. These screws are located on the front of the steering column. 2. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Just drained the tank too. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. You can try the following options to repair cracks on a plastic golf cart body. Once the screws are removed, you can lift the windshield off the body. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? The pump helps in evening out scratches. Wipe the cart using a towel and let it dry completely. You can squirt some water on the circular surface of the air pump. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. Full of bad gas. Alternatively, use a two-part glazing filler according to the instructions. Club Car DS Golf Carts Side Trim 1987+. Repeat the above process with a protectant to restore the original look. Paint the cart from a well-ventilated area to avoid fumes inhalation. Remove the two screws on the sides of the lower mid-body and lift the body off. Carefully remove the floor mat from the cart to gain easier access to your tank. This is because acrylic paint has better adherence property. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Put your movement switch in the neutral and service positions. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay You can give the plastic golf cart body a classic green or white paint. Apply a base paint coat so that it gels with the primer. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. It has a few scuffs and scratches that I would like to remove. Remove the bolt present on the shaft of the gas pedal. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . It is attached to the golf cart with four metal brackets. Finally, reattach the screws to the bottom of the Club Car. Wipe the cart using a towel and let it dry completely. I wish I was able to do it myself. Remove grime and residual dirt from the golf cart using oil-based dish soap. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. It's pretty easy to remove a Club Car Body. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Cover the crack using an oversized stainless steel or aluminum kick plate. Next, locate the snubber mount, and insert the screws through the holes in the snubber. For a better experience, please enable JavaScript in your browser before proceeding. Wash the area with water from a hose to get a spraying action. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Club Car Bodies & Body Parts. Slide the axle out of its position. Product ID: BP-0033. Drill the crack at the end so that it doesnt become bigger. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. It needs to go from the solenoid to B- on the controller. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Remove the two bolts on the rear seat area of the cart. Club Car Golf Carts Front Trim (Aluminum) 1982-2005. removal of the reverse switch cover, which Barry does by unscrewing the The information on this website has not been verified for accuracy and should only be used for general information purposes only. Thanks again everyone. Club Car Golf Cart Repair. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. There is no need to rub the wipe more than once in the same area. Do I have to remove body cover to replace a Club Car DS gas tank ? Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? *Disclaimer: This video description contains affiliate links. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Removing the rear body requires the The first step is to remove the four screws that hold the body to the frame. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. - Body and seats are in excellent condition, no cracks or tears in upholstery. Remove the sandpaper dust by washing it down with water from a hose. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Clean up the area while the sealant is drying. Includes mounting hardware. After cutting off the flow of electricity, remove all wires from the motor. Remove the rivets holding your gas tank in position. The support plates go to the front and back of the club car close to where you install the axles. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. You really have gone above my greatest expectations. OEM: 1013032, 101582902; 5706. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Sepex Carts: 1. Lift the body from the hinges and take it off the cart from the front. Design Center: You can remove a Club Car Precedent golf cart body using a few common tools. . Put cart in reverse. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Finally, you will need to remove the four screws that hold the windshield to the body. You are using an out of date browser. That means that I am awarded a small commission for purchases made through them, at no added cost for you. New posts. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Join Date: Sep 2008. sounds simple enough, thanks! Home. 3. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Here's a couple diagrams that show all the bolts and mounting points. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Lift the seat and remove it from the cart. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Doing so is dangerous and could result in serious bodily harm. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. This will be helpful to me also thx. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. AA = DS Electric (48-volt) #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. The front was the trickiest. You can repair a golf cart body by following the steps below. No problem, your welcome. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. Remember to stretch and smooth the film as you do this. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Free shipping. The Callaway Epic Max Driver is a respected driver that came out in 2021. 1. Loosen the bolts of the rear seat and take them off. Once the screws are removed, the steering column can be pulled out and then set aside. Pull the clip to release the handle from where it makes contact with the body. Diode Its easy to remove an EZGO golf cart body with some basic tools. Slide the shaft upwards so that the gas pedal has more play. Remove the engine and seat from the golf cart. It is on one of the small connectors of the solenoid. Consider using an air compressor on tight areas if needed. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. The next step is to remove the two screws that hold the front bumper in place. We stock a variety of Club Car body kits to help our customers upgrade the appearance and functionality of their golf carts. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Either way you will need to begin by removing any and all plastic trim on the underside, save this for re-installation after the new covers are in place. Removing these screws will ensure that one can pull the rubber mat out. $76.00. Remove the engine by un-attaching its straps and screws. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). 3. Brush off the sanding dust with a microfiber cloth. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Remove the screws above the shift and under the seat. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. orders are taking longer than normal. JavaScript is disabled. The first step is to remove the seat. You must log in or register to reply here. Drill through the crack in a V shape and put a plastic weld on the rear. Disconnect pack positive and pack negative connections. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Peel the backing paper and place the film in the desired position. Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? These screws are usually located in the corners of the windshield. Remove the side rivets and side steel plate at the bottom. Apply the trim coat on the desired areas. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Take out the fuel filter inside the tank. The jack has a hand crank that you use to raise and lower the golf cart. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Saturday 9am - 6pm EST The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. you will need to clean off the old tape install new tape.
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